LINAP-100/30-AP HIGH PERFORMANCE - AVERAGE CYCLE TIME (LOADING-UNLOADING-WINDING 300m) 19 MIN

LINAP-100/30-AP
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LINAP-100/30-AP

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Features

SEMIAUTOMATIC STATIONARY WINDING/PAYOFF STATION LINAP-100/30-AP

  1. Mobile rail-mounted payoff with automatic rack-operated travel.
  2. Software for automatic processing cycle function interfacing between take-up and payoff
  3. Automatic tensioning with hydraulic brake based on cable diameter
  4. Automatic drum bore detection and automatic drum gripping
  5. Standard speed: 0-130 rpm
  6. Maximum torque 2760Nm
  7. Weight capacity 10000 kg
  8. Supply voltage 380 V (to be confirmed at order stage)
  9. Overall dimensions: Length 13600 mm Width 5500 mm
  10. Perimeter guarding to CE standards comprising fixed barriers and safety light curtains
  11. Rope for cable attachment and drawing on take-up.
  12. Approximate performance +50% compared to separate take-up and payoff
  13. The system is capable of performing the winding cycle automatically unattended.

PAYOFF AREA COMPRISING:

CD-100/BM2/SE1/BI

  1. SHAFTLESS drum payoff with INDEPENDENT ARMS - weight capacity 10000 kg - max. Ø 3000mm min. Ø 800mm – Width max. 2000mm
  2. Independent arms with separate opening and closing operation, for easier gripping of drums that are not centred with the payoff.
  3. Motor-driven arms
  4. Automatic grippers complete with drive bar (only use the drive bar in the event the grippers slip on the drum).
  5. Electro-hydraulic lifting
  6. Wheel-mounted payoff runs automatically on rails with rack-operated travel
  7. Electro-hydraulic front parking jacks.
  8. Unwinding to attach cable on take-up and retrieve length of cable when the operation is done.
  9. Remote control for controlling cable attachment and retrieval.
  10. Hydraulic tensioning system, with software for controlling tension automatically based on cable diameter.
  11. Rack-operated travel
  12. Payoff runs on rails fastened to the floor.
  13. Drum positioning cradle
  14. Automatic electronic drum bore height detector enables fully automatic drum gripping (management software included).

TAKE-UP AREA COMPRISING:

CD-40/M3/BM2/SE-1/TC-1-100/OA10Q100-OM/PLC

  1. SHAFTLESS drum winder - weight capacity 10000 kg - max. Ø 3000mm min. Ø 800mm – Width max. 2000mm
  2. Machine controlled fully by highly reliable Schneider PLC.
  3. Electro-hydraulic lifting
  4. Automatic grippers complete with drive bar (only use the drive bar in the event the grippers slip on the drum).
  5. Dual take-up drive consisting of two motors complete with gearboxes, one installed on right arm and one on left arm.
  6. Winding motor power 11 kW each 2P 2800 rpm (11 kW x 2 = 22 kW in total)
  7. Reduction ratio 1:40
  8. Floor mounting brackets.
  9. Option of using take-up in full manual mode, disabling the on-board PLC, in the event of a problem with the automatic system.
  10. Numerical control of cable layering, the system features two front sensors that make up for lagging during reversing or layering trouble, speeding up or slowing down layering based on whether layering is too slow or too fast.
  11. Measuring meter with type approval from Meccanica Nicoletti srl for cable diameters 5-100 mm Tolerance for cable diameters 10-80 mm ±0.5% (PVC-coated round cables)
  12. Programmed ramp-up rate based on cable diameter with automatic maintenance of programmed speed (constant speed), this feature does away with the need to continuously correct speed as the drum core diameter increases during winding.
  13. Electronic encoder-based cable measuring system with counter reading given on control panel display.
  14. Automatic programmed ramp-down, with any inertia condition, to zero speed to avoid sudden braking at the end of the measurement for unbeatably accurate performance (avoids overrunning).
  15. No-cable and maximum-tension control resulting in machine stop, this feature makes the system 100% reliable and capable of operating unattended.
  16. Option of stopping machine operation at any time using the emergency stop pushbutton and resuming from the break-off point by releasing the emergency stop pushbutton.
  17. Operating logic is very simple and highly intuitive.
  18. System in place ready for interfacing the PLC with your management software for automatic downloading of the measurement taken and work list management.

Technical data sheet

System width (mm) 5500 mm
System length (mm) 13600 mm
Drums- Max. weight capacity (kg) 10000 kg
Total power (kW) 32 KW
Power usage (kW) 28 KW
Min./max. rpm (rpm at drum) 0-100
Speed max. (m/min) 0-100 m/min
Max. winding torque (N/m) 2760 Nm
Size tolerance (±%) ±0,5%
Winder - Max. drum diameter (mm) 3000 mm
Winder - Max. drum width (mm) 2000 mm
Winder - Min. drum diameter (mm) 800 mm
Winder - Min. drum diameter (mm) 400 mm
Payoff - Max. drum diameter (mm) 3000 mm
Payoff - Max. drum width (mm) 2000 mm
Payoff - Min. drum diameter (mm) 800 mm
Payoff - Min. drum diameter (mm) 400 mm

Accessories included

Art. PZA 300-15/80
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Item no. PZA300-22/40/130-A-LINAP

Payoff automatic grippers

DETAILS
Item no. PZA300-22/40/130-S-LINAP
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Item no. PZA300-22/40/130-S-LINAP

Take-up automatic grippers

DETAILS
Art. PZA 300-15/80
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Item no. ER-CA/AF-LINAP

Rack-operated payoff mover

DETAILS
Art. PZA 300-15/80
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Item no. STRAT-PLC-LINAP

PLC-controlled AUTOMATIC layering

DETAILS
Art. PZA 300-15/80
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Item no. OA/10Q100/OM-LINAP

Precision measuring meter

DETAILS
Art. PZA 300-15/80
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Item no. MA-LINAP

Automatic cable diameter measuring

DETAILS
Art. PZA 300-15/80
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Item no. PLC-CD-LINAP

Personal computer for industrial applications

DETAILS
Art. PZA 300-15/80
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Item no. QCOM-LINAP

 LINAP control panel

DETAILS
Art. PZA 300-15/80
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Item no. SW-INT-LINAP

Interfacing software

DETAILS
Art. PZA 300-15/80
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Item no. DOPP-MOT-LINAP

Dual drive motors

DETAILS
Art. PZA 300-15/80
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Item no. BM2-LINAP

Take-up with self-centring arms

DETAILS
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Item no. BI-100-LINAP

Independent arms 

DETAILS
Art. PZA 300-15/80
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Item no. TC-1-100-LINAP

Shears for cables max. Ø 100mm

DETAILS
Art. PZA 300-15/80
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Item no. SE-ST-SV-LINAP

Electro-hydraulic lifting and jacks

DETAILS
Art. PZA 300-15/80
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Item no. RADIO COMANDO-LINAP

Cable control in system

DETAILS
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Item no. RIL-QUOTA FORO-LINAP

Automatic bore height detection laser barrier

DETAILS
Art. PZA 300-15/80
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Item no. FR-350-OL-LINAP

Automatic hydraulic tensioning system

DETAILS
Art. PZA 300-15/80
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Item no. RC-LINAP

Cable retrieval following payoff

DETAILS
Art. PZA 300-15/80
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Item no. CU-SVO

Payoff drum cable

DETAILS
Art. PZA 300-15/80
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Item no. RIAL-CU-SVO

Payoff cradle raised adapter

DETAILS
Art. PZA 300-15/80
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Item no. RIAL-CU-AVV

Take-up cradle raised adapter

DETAILS
Art. PZA 300-15/80
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Item no. PROT-CE-LINAP

CE-approved safety guards

DETAILS
Art. PZA 300-15/80
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Item no. TELEA-ET-LINAP

Remote support via Ethernet

DETAILS
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Item no. FUN-TRA

Draw rope for attaching cable

DETAILS
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Accessories on request

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Item no. KIT-WI-LINAP

Kit for wireless data communication

ADD TO QUOTE
DETAILS
Art. PZA 300-15/80
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Item no. OA-10Q-100/OM/MID-LINAP

Electronic precision counter with display

MID EUROPEAN TYPE APPROVAL

ADD TO QUOTE
DETAILS
Art. PZA 300-15/80
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Item no. OE-100-B-R-10-LINAP

Coiling head on arm

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DETAILS
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