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LINAP-100/30-BA LOW PERFORMANCE - AVERAGE CYCLE TIME (LOADING-UNLOADING-WINDING 300m) 24 MIN

LINAP-100/30-BA
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LINAP-100/30-BA

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Features

SEMIAUTOMATIC STATIONARY WINDING/PAYOFF STATION LINAP-100/30-BA

  1. Mobile rail-mounted payoff
  2. Tensioning with manual brake
  3. Standard speed: 0-80 rpm
  4. Maximum torque 2760Nm
  5. Weight capacity 10000 kg
  6. Supply voltage 380 V (to be confirmed at order stage)
  7. Overall dimensions: Length 13600 mm Width 5500 mm
  8. Perimeter guarding to CE standards comprising fixed barriers and safety light curtains
  9. Rope for cable attachment and drawing on take-up.
  10. Approximate performance +20% compared to separate take-up and payoff
  11. The system is capable of performing the winding cycle automatically unattended.

PAYOFF AREA COMPRISING:

CD-100/BM2/SE1/BI

  1. SHAFTLESS drum payoff with INDEPENDENT ARMS - weight capacity 10000 kg - max. Ø 3000mm min. Ø 800mm – Width max. 2000mm
  2. Independent arms with separate opening and closing operation, for easier gripping of drums that are not centred with the payoff.
  3. Motor-driven arms
  4. Electro-hydraulic lifting
  5. Payoff runs on rails fastened to the floor.
  6. Pendant pushbutton station for controlling unit travel on wheels along rail
  7. Gearmotor-driven wheel
  8. Electro-hydraulic front parking jacks.
  9. Gearmotor unit for unwinding to attach cable on take-up and retrieve length of cable once the operation is done.
  10. Pendant pushbutton station for controlling cable attachment and retrieval.
  11. Tensioning system with manually adjusted brake.
  12. Drum positioning cradle

TAKE-UP AREA COMPRISING:

CD-100/M3/BM2/SE-1/TC-1-100/OA10Q100-OM/PLC

  1. SHAFTLESS drum winder - weight capacity 1000 kg - max. Ø 3000mm min. Ø 800mm – Width max. 2000mm
  2. Electro-hydraulic lifting
  3. Single winding drive consisting of one gearmotor.
  4. Winding motor power 5.5 kW 4P 1400 rpm - Reduction ratio 1:40
  5. Floor mounting brackets.
  6. Cable diameter entered via keypad on control panel.
  7. Automatic layering employing proportional system, the system features two front perpendicularity sensors that make up for lagging during reversing or layering trouble, speeding up or slowing down layering based on whether layering is too slow or too fast The sensors also correct any pitch errors due to incorrect measurement or cable diameter input.
  8. Measuring meter with type approval from Meccanica Nicoletti srl for cable diameters min. 5mm max. 100 mm Tolerance for cable diameters min. 10 mm max. 80 mm ±0.5% (PVC-coated round cables)
  9. Programmed ramp-up rate based on cable diameter with automatic maintenance of programmed speed (constant speed), this feature does away with the need to continuously correct speed as the drum core diameter increases during winding and provides for machine operation in automatic mode.
  10. Electronic encoder-based cable measuring system with counter reading given on control panel display.
  11. Automatic programmed ramp-down, with any inertia condition, to zero speed to avoid sudden braking at the end of the measurement for unbeatably accurate performance (avoids overrunning).
  12. No-cable and maximum-tension control resulting in machine stop, this feature makes the system 100% reliable and capable of operating unattended.
  13. Option of stopping machine operation at any time using the emergency stop pushbutton and resuming from the break-off point by releasing the emergency stop pushbutton.
  14. Operating logic is very simple and highly intuitive.

Technical data sheet

System width (mm) 5500 mm
System length (mm) 13600 mm
Drums- Max. weight capacity (kg) 10000 kg
Total power (kW) 12 KW
Power usage (kW) 5 KW
Min./max. rpm (rpm at drum) 0-80
Speed max. (m/min) 0-80 m/min
Max. winding torque (N/m) 2760 N/m
Size tolerance (±%) ±0,5%
Winder - Max. drum diameter (mm) 3000 mm
Winder - Max. drum width (mm) 2000 mm
Winder - Min. drum diameter (mm) 800 mm
Winder - Min. drum diameter (mm) 400 mm
Payoff - Max. drum diameter (mm) 3000 mm
Payoff - Max. drum width (mm) 2000 mm
Payoff - Min. drum diameter (mm) 600 mm
Payoff - Min. drum diameter (mm) 400 mm

Accessories included

Art. PZA 300-15/80
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Item no. SP-08-01-LINAP

Proportional AUTOMATIC layering

DETAILS
Art. PZA 300-15/80
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Item no. OA/10Q100/OM-LINAP

Precision measuring meter

DETAILS
Art. PZA 300-15/80
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Item no. QCOM-LINAP

 LINAP control panel

DETAILS
Art. PZA 300-15/80
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Item no. ER-CA/MR

Mover with motor-driven wheel

DETAILS
Art. PZA 300-15/80
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Item no. BM2-LINAP

Take-up with self-centring arms

DETAILS
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Item no. BI-100-LINAP

Independent arms 

DETAILS
Art. PZA 300-15/80
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Item no. SE-ST-SV-LINAP

Electro-hydraulic lifting and jacks

DETAILS
Art. PZA 300-15/80
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Item no. TC-1-100-LINAP

Shears for cables max. Ø 100mm

DETAILS
Art. PZA 300-15/80
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Item no. FM-1-350-LINAP

Manual brake for tensioning

DETAILS
Art. PZA 300-15/80
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Item no. RC-LINAP

Cable retrieval following payoff

DETAILS
Art. PZA 300-15/80
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Item no. CU-SVO

Payoff drum cable

DETAILS
Art. PZA 300-15/80
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Item no. RIAL-CU-AVV

Take-up cradle raised adapter

DETAILS
Art. PZA 300-15/80
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Item no. RIAL-CU-SVO

Payoff cradle raised adapter

DETAILS
Art. PZA 300-15/80
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Item no. PROT-CE-LINAP

CE-approved safety guards

DETAILS
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Item no. FUN-TRA

Draw rope for attaching cable

DETAILS
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Accessories on request

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Item no. KIT-WI-LINAP

Kit for wireless data communication

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DETAILS
Art. PZA 300-15/80
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Item no. OA-10Q-100/OM/MID-LINAP

Electronic precision counter with display

MID EUROPEAN TYPE APPROVAL

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DETAILS
Art. PZA 300-15/80
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Item no. OE-100-B-R-10-LINAP

Coiling head on arm

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DETAILS
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